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Scarlett Solid Waste Compactor 350

Specifications

Packet Plate Face

1500mm x 750mm = 1.13m2

Piston Displacement per stroke

4.34 m3/stroke

Effective Displacement

3.39 m3/stroke

Volume per Hour at Low Pressure

305m3/hour minimum

Cycle Time

40 Seconds low pressure
Compaction ratio 4 to 1 on most refuse

Ram Force

Adjustable to a maximum of 46,100kg @ 3600psi
Cylinder Stroke 3.86m

Cylinder Bore Diameter

6” - 152mm

Cylinder Shaft Diameter

4” - 102mm

Chamber Length

3000mm

Ram Penetration

800mm

Hydraulic Power Pack

  • 30 KW Electric Motor 1440 rpm
  • 460 Litre Oil Reservoir BP HLPZ 46
  • Vickers Proportional Control Valve CMX 160 24 Volt
  • Vickers Horse Power & Load Sense
  • Controlled Piston Pump PVH 131
  • Hydraulic Pressure – Max. 248 Bar (3600psi) – Auto Cycle 206 Bar (3000psi)

Electrical

  • Telemechanique Programmable Controller TS X 170 2028
  • Telemechanique Proximity Switches IP65 Rated
  • Push Buttons IP65 Rated
  • Enclosures IP65 Rated
  • Star Delta Starter
  • Power Factor Correction
  • Hour meter
  • Cycle counter

Electrical Requirements

  • 415 Volt 3 Phase with earth and one neutral

Performance

General refuse weighs and average of 16 tons per cubic meter

Fill container at .16t/m3

= 15 minutes
Trailer Bin Change = 10 minutes
Total Time = 25 minutes

Therefore and average of 25 ton per hour is achievable using two trailer/containers

Features

The ideal choice for the largest capacity transfer stations in New Zealand.

- The Scarlett Static Compactor 350-3 incorporates the latest in innovative design and technology. Some of these features are listed below

Frame Design

Incorporation of the entire hydraulic system, including tank and motor, within the main frame of the compactor. Not only does this save space but it also makes for easier installation, requiring only underground conduit for electrical and control services, not hydraulic lines. Easy access for servicing of hydraulics is provided both through a removable guard underneath and removable top panels on the main compactor body. The local control panel is accessed through a lockable flap.

Optional Radio Remote Cycle Start / Stop Control.

Durable Materials

Compactor Main Frame Grade 350 plate
Covers and panels Mild steel
Top of compactor piston 10mm wearalloy 450 hardened and tempered steel (450 Brinell Hardness)
Bottom of Compactor chamber (floor) 12mm wearalloy 450 hardened and tempered steel (450 Brinell Hardness)

Use of Full Length Welds Throughout

Eliminates crevice corrosion and thus enhances not only plant life but also long term appearances.

Built In 1 Degree Slope

Ensures liquids make their way into the container and not into the compactor body or onto the ground.

Inclusion of Residue Trap.

Any liquid, semi-liquid or fine refuse which may make its way back with or past the ram scrapers is trapped in an easily cleaned sump.

Telemechanique Electronics

All the compactor functions are controlled through a Telemechanique SX170 2028 programmable controller, combining high efficiency and dependability with user friendly operation. Limit switches and other electronic componentry is also supplied by Telemechanique.

Wear Plates

These are bolted to the inside of the compaction chamber for easy replacement when worn, reducing downtime and maintenance costs. The compactor piston has UHMWPE plastic wear strips on either side and bottom. When replacement is required they are easily unbolted and replaced.

Vickers Hydraulics

The hydraulic system used is a Vickers “Power Match System” using a PVH piston pump and a CMX proportional control valve. This power match system enables a power saving when full horse power is required. Extremely smooth acceleration, deceleration and decompression of the hydraulic ram are provided by this type of system. The benefits are long term performance, smooth quiet running with large power savings over conventional systems. Vickers Hydraulics provide proven performance and reliability.

Installation

Steel footings are cast into the concrete, drilled and tapped for fixing with High Tensile bolts.

Remote Control Station

160 Diameter hot dipped galvanised stand with a galvanised lockable flap which houses the electrical controls, pressure lights and alarm. All electric components are IP65 rated.

Compactor 350 Hopper Specifications

8mm Steel Plate

Reinforced with Mild Steel Gussets

5.5 Cubic Meter Capacity to Floor Level of Refuse Tip

Installation

On site fitting - In order to avoid the possibility of gaps between the concrete- work and the hopper, the final fixing is by welding as detailed in drawing ref. TSDAC01A Transfer Station Fixings.

FILLING OF CONTAINER

  1. Clamp container onto compactor with the 2 clamps, one fitted to each side of the container.
  2. Turn on Main Power Supply switch.
  3. Unlatch Emergency Stop Button. Red light will glow continuously.
  4. Start pump at compactor if local selected or at tower if remote selected. Green light will flash. Red light will go out.
  5. Select remote (tower) control on Local/Remote switch on compactor. Proceed upstairs to the tower.
  6. Select Auto function on Auto/Hand switch at the tower.
  7. Press Auto Cycle Start button (Green light on remote tower will glow continuously).
  8. Continue filling container until compactor ceases to reciprocate. Red light on remote tower will flash when compactor ceases reciprocating. Green light will also flash to indicate that the compactor is not auto cycling. Continue with step 9.
  9. Select Hand function.
  10. Select Ram Ext. switch until ram extends to maximum travel.
  11. Continue to cycle ram in and out with manual control several times to that ensure waste is packed tightly into the container.
  12. Select ram Ret. switch until ram retracts to maximum travel. Proceed downstairs to compactor.
  13. Press Pump Stop button on compactor.
  14. Turn off Main Power Supply switch.
  15. Unclamp container from compactor.
  16. Pull container away from compactor with Hooklift truck.
  17. Place cover over rear of container compactor hole.

OPERATION OF COMPACTOR 350-3

  1. Turn Main switch on.
  2. Start pump.
  3. Local is control of compactor at compactor.
  4. Remote is control of compactor at tower or radio remote control.
  5. Select either Local (machine) control or Remote (tower) control.
  6. Select Hand or Auto function

RADIO REMOTE CONTROL FUNCTIONS

  1. Button 1 - pump stop/start
  2. Button 2 - Auto Cycle stop/start

AUTO FUNCTION CYCLE

  1. Select Auto switch.
  2. Press Auto cycle start button.
  3. The compactor will continuously cycle and green light will remain on.
  4. Press Auto Cycle Stop button. The compactor will stop at any position and the green light will flash.

EMERGENCY STOP ON REMOTE (TOWER) CONTROL

  1. Press Emergency Stop button.
  2. Pump and ram will stop immediately.

RESTARTING COMPACTOR AFTER AN EMERGENCY STOP

  1. Reset Emergency Stop button by turning clockwise.
  2. Restart pump.
  3. Restart using Auto or Hand procedures.

HAND FUNCTION

  1. Select Hand function
  2. Select Ram Ext. or Ram Ret. switch
  3. A three second delay operates the ram movements after switch has been selected.

Compactor 350

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