Scarlett Static Compactor 200
Specifications
Packet Plate Face |
1500mm x 750mm = 1.125m2 |
Effective Displacement |
3.375 m3/stroke |
Volume per Hour at Full Pressure |
337m3/hour minimum |
| Volume per Hour at Low Pressure |
347m3/hour minimum |
Cycle Time |
35 Seconds low pressure
36 Seconds high pressure |
Compaction ratio |
4 to 1 on most refuse |
Ram Force |
Adjustable to a maximum of 34,000kg |
Cylinder Stroke |
3.542m |
| Cylinder Bore |
Diameter 5” - 127mm |
Cylinder Shaft Diameter |
3” - 76mm |
| Chamber Length |
3000mm |
Ram Penetration |
600mm |
Hydraulic Power Pack
- 30 KW Electric Motor 1440 rpm
- 460 Litre Oil Reservoir BP HLPZ 46
- Vickers Proportional Control Valve CMX 160 24 Volt
- Vickers Horse Power & Load Sense
- Controlled Piston Pump PVH 98
- Hydraulic Pressure 260 Bar maximum
Electrical
- Telemechanique Programmable Controller TS X 170 2028
- Telemechanique Proximity Switches IP65 Rated
- Push Buttons IP65 Rated
- Enclosures IP65 Rated
- Star Delta Starter
- Power Factor Correction
- Hour meter
- Cycle counter
Electrical Requirements
415 Volt 3 Phase with earth and one neutral
Performance
General refuse weighs and average of .16 tons per cubic meter
Fill container at .16t/m3 |
= |
15 minutes |
| Trailer Bin Change |
= |
10 minutes |
| Total Time |
= |
25 minutes |
Therefore and average of 20 ton per hour is achievable using two trailer/containers
Features
The ideal choice for large capacity transfer stations in New Zealand.
- The Scarlett Static Compactor 200-3 incorporates the latest in innovative design and technology. Some of these features are listed below.
Frame Design
Incorporation of the entire hydraulic system, including tank and motor, within the main frame of the compactor. Not only does this save space but it also makes for easier installation, requiring only underground conduit for electrical and control services, not hydraulic lines. Easy access for servicing of hydraulics is provided both through a removable guard underneath and removable top panels on the main compactor body. The local control panel is accessed through a lockable flap.
Optional Radio Remote Cycle Start / Stop Control.
Durable Materials
| Compactor Main Frame |
Grade 350 plate |
| Covers and panels |
Mild steel |
| Top of compactor piston |
10mm wearalloy 450 hardened and tempered steel(450 Brinell Hardness)
|
| Bottom of Compactor chamber (floor) |
12mm wearalloy 450 hardened and tempered steel (450 Brinell Hardness) |
Use of Full Length Welds Throughout
Eliminates crevice corrosion and thus enhances not only plant life but also long term appearances.
Built In 1 Degree Slope
Ensures liquids make their way into the container and not into the compactor body or onto the ground.
Inclusion of Residue Trap.
Any liquid, semi-liquid or fine refuse which may make its way back with or past the ram scrapers is trapped in an easily cleaned sump.
Telemechanique Electronics
All the compactor functions are controlled through a Telemechanique SX170 2028 programmable controller, combining high efficiency and dependability with user friendly operation. Limit switches and other electronic componentry is also supplied by Telemechanique.
Wear Plates
These are bolted to the inside of the compaction chamber for easy replacement when worn, reducing downtime and maintenance costs. The compactor piston has UHMWPE plastic wear strips on either side and bottom. When replacement is required they are easily unbolted and replaced.
Vickers Hydraulics
The hydraulic system used is a Vickers “Power Match System” using a PVH piston pump and a CMX proportional control valve. This power match system enables a power saving when full horse power is required. Extremely smooth acceleration, deceleration and decompression of the hydraulic ram are provided by this type of system. The benefits are long term performance, smooth quiet running with large power savings over conventional systems. Vickers Hydraulics provide proven performance and reliability.
Installation
Steel footings are cast into the concrete, drilled and tapped for fixing with High Tensile bolts.
Remote Control Station
160 Diameter hot dipped galvanised stand with a galvanised lockable flap which houses the electrical controls, pressure lights and alarm. All electric components are IP65 rated.
Compactor 200-3 Hopper Specifications
8mm Steel Plate
Reinforced with Mild Steel Gussets
4.5 Cubic Meter Capacity to Floor Level of Refuse Tip
Installation
On site fitting - In order to avoid the possibility of gaps between the concrete- work and the hopper, the final fixing is by welding as detailed in drawing ref. TSDAC01A Transfer Station Fixings.
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